Die Casting Molds for Energy Equipment Components

Core Characteristics of Molds

Resistance to Extreme Conditions

Energy equipment usually operates in environments with high temperature, high pressure and much dust. The die-casting molds used for our energy equipment are made of high-strength mold steel. Through special heat treatment, the toughness and hardness of the steel are improved, which can withstand repeated impact from die-casting work, ensuring that the molds do not deform or wear in harsh working environments and prolonging their service life.

High-Precision Forming

The mold structure is designed by design software to precisely control the sizes of the cavity and core, resulting in energy equipment parts with small dimensional deviation. For positions such as special-shaped interfaces and complex flow channels of the parts, split combined design is adopted to ensure the surface finish of castings and meet the requirements of airtightness and butt joint in equipment assembly.

Applicability to Various Production Conditions

Die casting molds for energy equipment components have wide applicability. They can be used in die-casting production with die-casting machines of various tonnages and can cast die-castings of many alloy series such as aluminum and zinc. The reasonable design of internal cooling water channels can quickly take away the heat generated during die-casting, thereby shortening the die-casting cycle, improving production efficiency and meeting the mass production needs of users.

Production Process

Demand Communication and Design

When customers have customization needs for die casting molds for energy equipment components, we will consult in detail about the use, size, material, production batch and other aspects of the parts. Based on years of experience and combined with design software, we draw the mold structure drawings, repeatedly check and confirm the details, and then communicate with customers to ensure that the molds meet the production requirements.

Precision Machining and Production

The factory is equipped with CNC machine tools, EDM machines and other equipment. Mold parts are made according to the drawings. From rough blanks to remove excess materials to refined grinding of key parts, precision measuring calipers are used to measure the sizes of each part to ensure the matching degree of each part of the mold.

Mold Testing and Adjustment

After assembly, mold testing is carried out. Through repeated die-casting tests of test pieces, the forming status of castings is observed, and details such as the position of the mold gate and the size of the exhaust hole are adjusted, so that the die casting molds for energy equipment components can continuously cast qualified products and reduce the defective rate in die-casting production.

Mass Production

After the mold test is passed, the energy equipment parts die-casting molds are inspected, including surface finish, connection quality of parts, etc. After confirmation, they are packaged according to customer requirements and delivered to customer enterprises through safe logistics.

Advantages of the Factory

Rich Customization Experience

Over the years, we have customized various types of energy equipment parts die-casting molds for customers, being familiar with the structures of various types of energy equipment parts. We can quickly grasp customer needs and put forward solutions, making energy equipment parts die-casting molds more suitable for production.

Strict Control over Production Links

From the purchase of raw materials to the delivery of molds, there are special personnel in charge. Raw materials undergo hardness and toughness tests, the dimensional accuracy during processing is frequently checked, and records are carefully made during mold testing. Each set of energy equipment parts die-casting molds meets the quality requirements.

Active Response to Needs

We can meet customers' needs for small-batch or large-batch production molds at any time. We can customize and design energy equipment parts die-casting molds according to customers' part samples or sketches to meet their requirements for specifications and materials.

Comprehensive After-Sales Guarantee

After the molds are delivered, a 12-month warranty period is implemented. If problems are encountered during use, repairs or adjustments will be provided in a timely manner. Guidance on mold use and maintenance is also provided to extend the service life of customers' die casting molds for energy equipment components.