Our die casting molds for laptop structural components are designed according to the characteristics of laptop components such as casings, cooling modules, and interface brackets. Using professional CAD software for 3D modeling, we can replicate complex surfaces (e.g., curved casings, honeycomb cooling holes). By optimizing the gate position and runner system, we ensure smooth metal liquid filling during the die-casting process of the die casting molds for laptop structural components, achieving a dimensional accuracy of ±0.05mm for formed parts to meet the thin, lightweight, and precision production requirements of laptops.
Material Selection:
We use H13 hot-work die steel, vacuum quenched (hardness HRC48-52), which endows the die casting molds for laptop structural components with excellent thermal fatigue resistance, capable of withstanding over 300,000 cycles of use. These molds are suitable for common hardware materials such as aluminum alloy and zinc alloy.
Processing Techniques:
Through CNC machining centers (accuracy ±0.01mm) and electrical discharge machining (EDM), we ensure the surface roughness of the mold cavity is Ra≤1.6μm. The fit clearance of moving parts such as ejector pins and sliders is controlled at 0.02-0.03mm, reducing the risk of mold jamming and enhancing operational stability.
For our die casting molds for laptop structural components, we have established a rigorous quality control system:
Design Phase:
Conduct Mold Feasibility Analysis (DFM) to verify parameters such as draft angles and shrinkage rates, avoiding structural defects.
Processing Phase:
Use Coordinate Measuring Machines (CMM) to spot-check key mold dimensions, ensuring core and cavity tolerances meet design requirements.
Trial Molding Phase:
Carry out at least 2 rounds of trial production to test the molding efficiency of the die casting molds for laptop structural components (single-piece cycle ≤120 seconds) and the qualification rate of structural parts (≥98%), and provide a complete trial molding report for customer confirmation.
Whether you need standardized or personalized die casting molds for laptop structural components, we offer:
Size Customization:
Support mold specifications ranging from 200×200mm to 600×500mm, suitable for producing structural components for 11-16 inch laptops.
Functional Upgrades:
- Optional cooling circulation systems to reduce mold cooling time and improve production efficiency.
- Support multi-station mold design (up to 4 cavities) to meet large-batch order requirements.
Process Integration:
Reserve interfaces for surface treatments (e.g., anodizing, spraying) to ensure seamless integration with subsequent processing workflows.
Production Lead Time:
The standard delivery cycle for die casting molds for laptop structural components is 50-70 days, with expedited orders available for delivery within 35 days.
Global Services:
Provide mold cleaning, anti-rust packaging, and export customs clearance services.
After-Sales Support:
- Free mold installation guidance and operation training.
- Free maintenance for non-human-caused damage during the 12-month warranty period.
- Long-term value-added services such as mold maintenance and parts replacement.
As a foreign trade customization factory, we have supplied die casting molds for laptop structural components to over 30 overseas customers. Our products are certified to ISO 9001, combining cost-effectiveness and reliability. From drawing conversion to mass production delivery, our professional team ensures efficient execution at every stage, helping customers shorten R&D cycles and reduce production costs.
Address
No. 212, Gaodian, Xinxin Village, Langxia Street, Yuyao City, Zhejiang Province, China
Tel
If you have any enquiry about quotation or cooperation, please feel free to email us at sale@nbhtmetal.com or use the following inquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.
